Junair have just completed the installation of a complete new paint line for the world’s leading manufacturer of rigging, suspension and lifting equipment for the film, TV and theatre industry. The installation included automatic powder coating equipment, infra-red curing oven and an overhead conveyor system. Our range of powder coating equipment is a popular choice for manufacturers looking to increase productivity, energy efficiency and the quality of their protective and cosmetic paint finishing solutions.
Originally our customer was subcontracting their painting process; this created a number of issues as quality, turnaround time and costs were all compromised. Junair were approached to assess the feasibility of bringing the process in-house. A suitable location was identified and we were able draw upon our extensive experience and expertise to advise our customer on the most suitable paint finishing solution so the client could achieve the highest quality paint finish. We designed a painting line incorporating LEAN manufacturing principles which optimises productivity and minimise costs. The powder coating system which we installed was developed in conjunction with Gema UK. Junair project managed the whole installation, designing an electrical and mechanical programme which included all of the required works. We also coordinated the installation with the warehouse refurbishment to ensure the whole facility was completed to the customers satisfaction.
Within the design of the paint line we selected an overhead conveyor system to transport the parts through the process, from load and masking area through the powder coating booth, which features automatic paint application using reciprocators, a light barrier for product recognition and a full recovery system for the most efficient powder usage. The overhead conveyor system is powered with variable speed and features free spinning pendants on a 270mm pitch. The pendants are rotated automatically in the oven and booth to ensure a complete and even coating and curing. The rotation system can be retracted which allows larger pieces and parts to be powder coated and cured within the system without rotating.
Once the part has been passed through the powder coating booth, the overhead conveyor system then transports the part through an infra-red oven for curing. This is a gas catalytic infra-red oven system ensuring effective and efficient curing of the parts with the lowest operating costs, and the smallest footprint to maximise the factory space. The overhead conveyor system then finally transports the parts through a cooling zone ready for demasking and off-load.
The plant control features an operator touch screen with recipe control for ease of use, and the ability to fully automatically control the most efficient cure profiles for different products. We have been able to develop the system to allow a single operator to manage the whole painting line thus reducing labour and running costs.
Our customers choose Junair Spraybooth’s as a preferred supplier due to our ability to give accurate advise on the best surface finishing process and our ability to design and manage the whole installation of various paint systems, which are bespoke manufactured to our customers individual requirements. It is because of this reputation that we maintain our position as market leaders within the industry. To find out more about the innovative equipment we provide from single spray booths through to fully automated paint lines which can include overhead conveyor systems, powder coating equipment and shot blasting equipment you can browse our website at www.junair-spraybooths.co.uk. If you require any further information you can contact the Junair Spraybooths team on +44(0)1706 363 555 or by emailing sales@junair.co.uk. You can also contact us by filling out the contact form on our website. Discover innovative spraybooth solutions for all industries.
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If you have a new project that you would like some help with, call us on +44 1706 363 555 to speak to a member of our team about your requirements. We will take you through our project process step-by-step, whether you are redeveloping an existing site or building a new facility, Junair can help.